Palm waste organic fertilizer production line is a production system aimed at converting palm waste into high-value organic fertilizer. Through scientific methods and technical means, it not only realizes the resourcefulness and reduction of waste, but also provides high-quality fertilizers for agriculture and promotes the sustainable development of agriculture.
Because these wastes are rich in amino acids and minerals, they are suitable for use in vegetables, fruits and flowers. After use, the texture of vegetables becomes softer, fruits become sweeter and crisper, and flowers bloom more beautifully. The most important thing is that it can make the soil loose, rich in microorganisms, and reduce plant diseases and insect pests! The organic fertilizer production line of Lane Group can effectively process these wastes and turn them into good organic fertilizers after fermentation.
With the development of the global economy and population growth, the demand for palm oil continues to rise. Palm oil is widely used in various fields such as food, cosmetics, and biofuels, especially in Southeast Asia, where it is an important export commodity.
In addition, the demand for vegetable oil from the biofuel industry is also on the rise, injecting new growth drivers into the palm oil market. The production of palm oil in large quantities will inevitably produce a lot of palm waste, such as: empty palm fruit bunches, fibers, palm kernel shells, palm oil residue.
According to the Food and Agriculture Organization of the United Nations (FAO).
At present, global palm oil producing areas are mainly dominated by Indonesia and Malaysia, with Indonesia accounting for about 60% of global palm oil production.
Indonesia’s palm oil production in 2022/2023 will be 47 million tons, an increase of 411% over the 2000/01 production of 9.2 million tons.
Indonesia’s palm oil production in 2022/2023 will be 19 million tons, up 60.2% from 11.86 million tons in 2000/01, while Indonesia’s palm oil production in 2022/2023 will be 19 million tons, up 60.2% from 11.86 million tons in 2000/01.
As the demand for palm oil increases, how to deal with the large amount of palm waste?
Organic fertilizer production line mainly including raw material handling equipment, fermentation equipment, crushing equipment, mixing equipment, granulation equipment, drying equipment, packaging equipment and other components.
1、
1, crushing and removing impurities: Raw material collection and pre-treatment: collect palm wastes, such as palm residue, palm leaves, palm fruit shells, etc.. Use a vertical crusher to crush raw materials, and use a screening machine to remove impurities such as stones and ungrinsed tree branches，Pre-treatment of the collected waste for subsequent processing.
2, raw material fermentation: the raw materials into the fermenter fermentation, and then use the compost turner machine to adjust the humidity and temperature of the raw materials, so that a variety of beneficial microbial bacteria in its adaptation to the temperature section of the growth and breeding.
3, raw material mixing: according to the different characteristics of palm waste, can be formulated to adjust, increase the content of its nutrients, such as mixing the right amount of urea, diammonium phosphate and other fertilizers, all the raw materials using the elevator, transferred to the mixer, so that all the raw materials are stirred evenly.
4, organic fertilizer granulation: mixed raw materials, can be used in different granulators, made of fertilizer particles, Lane Group provides a variety of granulators for you to choose from, such as: double roller granulator, disc granulator, stirring pin granulator, rotary drum granulator, two-in-one granulator, each type of granulator with different characteristics and output, applicable to different raw materials, organic fertilizer pelletizing more than the use of the new type of granulators or two-in-one granulators.
5、Drying: The fertilizer granules are not easy to be preserved due to the high humidity, so they need to be dried by the rotary dryer.
6、Cooling: After drying, the temperature of fertilizer granule is higher, it can’t be packaged directly, it needs to be dried in the rotary cooling machine.
7, sieving: after cooling the fertilizer particles, all can not meet 100% are in line with the requirements of the sale, need to sieve, remove the unshaped particles, retaining qualified particles, packaging and selling, unqualified particles, then into the crusher, to re-crush granulation.
8、Packaging: the qualified particles after screening, into the packaging machine for packaging.
1. Waste utilization: Wasted palm shells become a more valuable resource, supplementing the nutrients needed by plants, greatly reducing the amount of domestic waste, and also achieving the purpose of reducing pollution and protecting the environment.
2. Increase yield: Palm shell contains a variety of trace elements, such as potassium, iron, etc., which can promote the absorption and transformation ability of crops and increase crop yield.
3. Increase soil stability: Adding palm shell fertilizer can make the soil layer more stable, increase soil porosity and air content, help stabilize the rise and fall of ground temperature, increase soil compaction, and improve crop adaptability.
Raw material quality control: Ensure that the collected palm waste is not contaminated with harmful substances.
Fermentation process monitoring: control fermentation temperature, humidity and other parameters to ensure the fermentation effect.
Environmental protection requirements: the production process needs to strictly comply with environmental regulations to ensure that the waste disposal does not cause secondary pollution.
Safe operation: follow the safety operation regulations when operating the equipment to ensure production safety.
Equipment automation: through the introduction of advanced automation control system, the automation level of production line is improved and manual intervention is reduced.
Fermentation Efficiency Improvement: A new type of high-efficiency fermenter has been developed to improve the fermentation efficiency and quality.
Environmental protection technology innovation: Adopting advanced waste gas and waste water treatment technology to ensure environmental protection requirements in the production process.
Product diversification: develop organic fertilizer products with different formulations and particle sizes according to market demand.
Through the above technical upgrading measures, the production efficiency, product quality and environmental protection level of palm waste organic fertilizer production line can be further improved to make a greater contribution to agricultural production and environmental protection.
| Machine parameters for organic fertilizer production line | |||||
| Product Name | Model | Yield | Detail | Speed | Power |
| Crawler Compost Turner | GTLG-2500 | 400-1500m*3/h | Stacking height 600mm-1500mm | 5-10m/min | 36-170 horsepower |
| Forklift Feeding Hopper | GTH-1.5-3 | Silo size: 1-4 meters | 2250mm*1050mm*1590mm | 1450r/min | 2.2-3KW |
| Vertical Crucher | GTC-60V | 1-12t/h | ZQ series reducer | 1450r/min | 7.5-37KW |
| New type organic fertilizer | GTZJ-1000 | 1-8t/h | ZY series reducer | 1450r/min | 7.5-11KW |
| Polishing Machine | GTP2-800 | 2-10t/h | Double bearing | 1450r/min | 3-7.5KW |
| Rotary Drum Drying Machine | GTRD：1.2-12 | 1-25t/h | ZQ series reducer | 1450r/min | 5.5-22KW |
| Cooling Machine | GTRC-1.0-10 | 1-20t/h | ZQ series reducer | 1450r/min | 5.5-22KW |
| Rotary Screen Machine | GTS-1240 | 1-23t/h | ZQ series reducer | 1450r/min | 3-7.5KW |
| Pellet PackingMachine | GTB-50K | 4-30 bags/minute | Packaging specification: 20-50kg | 4-6 bags/min | 50Hz/60Hz/220V/380V |
Click to watch the video of Indonesia’s organic fertilizer production line being put into use
Indonesian Organic Fertilizer Production Line Video 2
Animal manure: chicken manure, pig manure, cow manure, earthworm manure
Crop residues: corn straw, wheat straw, straw, leaves, weeds, peanut seedlings, soybean straw, palm fiber, Youbing (Deep-fried round and flat dough-cake): peanut cake, soybean cake, cottonseed cake, rapeseed cake
Industrial waste: wine residue, vinegar residue, cassava residue, sugar residue, and furfural residue
Kitchen waste
Composting materials: organic waste such as kitchen waste, plant residue, lawn debris, straw, sawdust, etc.
Seaweed and aquatic plants: rice seedlings, lotus seedlings, etc.
Food processing waste: fruit peels, pomace, coffee grounds, etc.
Fish meal and fish bone meal
humus oil
Municipal sludge
Humic acid: potassium humate, yellow humic acid
If animal manure is used as raw material to make organic fertilizer, will the production process be different? For example, How many grams of fermenting bacteria are needed to ferment 2 tons of dry chicken manure?
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Click to find out more：Chicken manure organic fertilizer production line Humic acid organic fertilizer production line
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