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80-1200KG/H Flat Die Granulator

Flat Die Granulator is a kind of special equipment for producing granular feed, which is widely used in agriculture, animal husbandry and feed industry. The equipment compresses powdery materials into granules through a specific process to increase the density of feed, improve the stability of materials and facilitate subsequent transportation and use.

Product Description

Working Principle

 

The working principle of the flat die granulator is to feed the powdery material into the inlet of the equipment, which is compressed by the compression wheel and shaped by the mold to form granular feed. During the compression process, the materials are subjected to high pressure and friction, which make them closely combined into granules. Subsequently, the granular feed is discharged through the discharge port, completing the whole pelletizing process.

flat die granulator

 

Main structure

 

The main structure of flat die granulator includes feeding device, compression wheel, mold, transmission system, electric control system and so on. Among them, the compression wheel is the core component of the granulator, and its design directly affects the quality and output of granules. The mold, on the other hand, determines the shape and size of the pellets. The transmission system provides power for the equipment, while the electric control system is responsible for the control and monitoring of the equipment.

flat die granulator

Specification:

Click it for more information: https://youtu.be/IflNE0XP3j8

Tips: LANE Group can customize grinding discs according to customer needs. If you have special requirements, please contact us. The following are the commonly used grinding disc sizes for this machine

flat die granulator

 

Application Fields

 

Flat die granulator is mainly used in feed production, organic fertilizer production, chemical raw material granulation and other fields. In feed production, it can produce all kinds of livestock and poultry feed, such as pig feed, chicken feed, cattle feed and so on. In organic fertilizer production, flat die granulator can convert organic waste into organic fertilizer, to achieve the recycling of resources.

 

Capacity range

 

Model Dimension L*W*H(mm) Output(t/h) Power(kw) Diameter(mm)
GTZF-210 1200*400*1300 0.4-0.6 11 2.5-8
GTZF-300 1250*500*1300 0.5-0.8 15 2.5-8
GTZF-400 1285*550*1300 1.5-2 22 2.5-8

       

Pros and Cons

 

Pros:

 

Simple structure of the equipment, easy to maintain.
The shape of granule is regular and the size is adjustable.
High production efficiency and large output.
Applicable to a variety of materials granulation.

 

Disadvantages:

 

Higher requirements on moisture and particle size of materials.
Equipment wear and tear faster, need to replace the wearing parts regularly.
Higher noise in the production process.

 

Technology Upgrades

 

In order to improve the performance and productivity of flat die granulators, LANE Group’s Flat die granulator has made the following technological upgrades:

1. Optimize the design of compression wheel and die to improve the quality and output of granules.
2、Introducing intelligent control system to realize automation and remote control of the equipment.
3、Produce diesel model granulator, convenient for the use of countries with electricity shortage.

 

 

Success Cases

Feedback from Flat die granulator and QC inspection pictures

falt die granulator

falt die granulator

 

QUESTION OF THE DAY: Can a flat die pelletizer be used as a wood pellet mill?    Answer