1-20T/H Compound Fertilizer Production Line

The compound fertilizer production line can be mainly divided into the following types:

1. Rotary Drum granulation compound fertilizer production line: This production line uses a rotary drum granulator machine for granulation, suitable for cold and hot granulation, as well as large-scale production of high, medium and low concentration organic fertilizers and compound fertilizers. Its characteristics are high ball forming rate and less return material, but it may require more processing steps.

2. Disc granulation compound fertilizer production line: This production line uses a disc granulation machine for granulation, suitable for granulation of organic fertilizer, compound fertilizer, compound fertilizer, and organic-inorganic compound fertilizer. Its characteristics are high output, stable equipment, and durability, but there may be limitations on the adaptability of raw materials.
3. Double roller extrusion granulation compound fertilizer production line: This production line uses double roller extrusion granulation machine for granulation, with wide adaptability of raw materials, no need for drying process, and saves energy and costs. Its characteristics are high granulation density and good fertilizer efficiency, but the granulation shape is flat and circular, which may not be conducive to field crop machine seeding.

Production process

First, raw material selection and processing

Compound fertilizer production line focuses on diversity and quality in raw material selection, commonly used raw materials include urea, potassium chloride, ammonium sulfate, monoammonium phosphate and so on. Raw materials will first go through screening, crushing and drying pre-treatment process to ensure that the particle size and moisture content of raw materials to meet the production requirements.

Second, batching and mixing system

Batching is the core part of compound fertilizer production line. Through the precise measuring system, all kinds of raw materials are accurately dosed according to the preset proportion. After batching, the materials enter the mixing system, and are fully mixed by the high-efficiency mixer to ensure that each raw material is evenly distributed.

Third, granulation and drying

The evenly mixed material then enters the granulation system, after granulating machine granulation process to form granular compound fertilizer. After granulation, the fertilizer enters the drying process, removing the excess water through the hot air dryer, so that the compound fertilizer reaches the appropriate moisture content.

Four, cooling and sieving

The dried compound fertilizer will enter the cooling system, through natural cooling or air cooling to reduce the temperature of fertilizer, to avoid caking. Subsequently, the cooled fertilizer will pass through the screening equipment to remove unqualified particles to ensure product quality.

Five, Packaging and Storage

The screened compound fertilizer enters the packaging process, and is packaged in different specifications according to the market demand. The packaged fertilizer will enter the warehouse for storage, waiting for transportation to the sales location.

Technological upgrades of LANE Group fertilizer production lines

The technological upgrading of LANE Group’s compound fertilizer production lines can cover a number of aspects aimed at increasing production efficiency, reducing energy consumption, improving product quality and reducing environmental pollution. The following are some of the possible directions for technological upgrading:

1. Automation and Intelligent Retrofit: LANE introduces automation equipment and intelligent control system to realize automation and intelligence of the production process. This includes automatic batching system, intelligent mixing equipment, automatic granulator, automatic packaging line, etc. to reduce manual intervention and improve production efficiency and product quality stability.

2. Application of energy-saving technology: We adopt advanced energy-saving technology, such as waste heat recovery technology and frequency conversion speed control technology, to reduce the energy consumption of the production line. Meanwhile, we optimize the production process to reduce unnecessary energy waste, such as improving the drying and cooling process to reduce energy consumption.

3. Environmental protection technology upgrade: Introduce environmental protection technology and equipment to reduce emissions of waste gas, waste water and waste residue in the production process. For example, low emission burners, high efficiency dust removal equipment, wastewater treatment equipment, etc. are used to ensure that the environmental performance of the production line meets the relevant standards.

4. Optimization of raw materials and adjustment of formulas: according to market demand and product characteristics, optimize raw material formulas and adopt more environmentally friendly and economical raw materials. Meanwhile, through improving the formula, the nutrient content and utilization rate of compound fertilizers are improved to meet the needs of agricultural production.

5. Equipment renewal and renovation: LAIEN Group renews and renovates the existing equipment, adopts more advanced and efficient equipment, and improves the overall performance of the production line. For example, key equipment such as granulators, dryers and sifters are updated to improve production efficiency and product quality.

6. Digitalization and informatization construction: Establish a digital and informatization management system to realize real-time monitoring and analysis of production data. Through data analysis, optimize the production process and improve production efficiency and product quality. At the same time, use information technology to realize remote monitoring and management of production lines to improve the flexibility and convenience of production management.

On site of LANE Group’s compound fertilizer production line in the Middle East region

Other compound fertilizer production lines: NPK fertilizer production line, phosphorus fertilizer production line, SSP fertilizer production line,

QUESTION OF THE DAY: What auxiliary materials can be added to improve the granulation rate of a compound fertilizer production line?